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Panasonic Axial Lead Component Insertion Machine AV131
  • Panasonic Axial Lead Component Insertion Machine AV131

Panasonic Axial Lead Component Insertion Machine AV131

Payment Type: T/T
Terms of Trade: FOB,CIF,EXW
Min. Order: 1 Bag/Bags
Delivery Time: 7 Days

Basic Info

Model No.: NM-EJA2A, NM-EJ3A

Product Description

The AV131 is a VCD axial lead component insertion machine capable of high-speed insertion at a tact timeof 0.12 s/component, providing high economic efficiency.With the adoption of vertical feeders that allows multiple inputs (120 inputs) and the two separate supply units that improve operation rate, the AV131 is promising for greatly contributing to continuous unmanned operation.Also, the optionally available jumper wire insertion function enables insertion of jumper wires without the need for taping, which not only eliminates waste but also realizes highly efficient and flexible production.

Features

Higher Productivity

Insertion Tact Time

High-speed insertion at 0.12 s/component improves the productivity significantly.

High-speed X-Y Table

Lightweight and highly rigid design provides

higher speed X-Y table.

Insertion Tact Time for Four Directions

(0, 90, 180 and 270 degrees)

Compact and lightweight insertion unit and the direct drive

system adopting a hollow shaft motor offer high-speed

insertion while the insertion unit is rotating.

Two Separate Part Supply Units (NM-EJA3A)

Part supply unit separated into two tables allows the supply operation mode to be selected according to

the production needs, thus improving operation rate. (5 modes are available.)

Random-Access System

The random-access system allows insertion errors to be recovered quickly by just operating the buttons.

Higher Reliability

Longer Life Consumable Parts

Reversible tape cutter and

reversible lead cutter (fixed side)

offer a longer life of these

consumable parts.

The insertion guide and pusher

made from carbide materials also

ensure a longer life of them.

Circular Arc Flat Cable

The head and the anvil rotation unit adopting the circular arc flat cable offer a longer life for the wiring in

the movable section.

Centering Function

The centering function for correcting components off-centered on the tape prevents interference

between components and the insertion pusher, thus achieving highly reliable insertion.

Damper Type Tape Cutter Unit

The tape cutters provided with a damper of 2.5 mm stroke (5 mm in all) reduce possible damage to the

cutters in case foreign matter is caught in them.

Whole Area Self-correction Function as Standard Feature

Recognizes both of two holes at the insertion position to make optimum positional correction for stable

insertion.

In addition, corrections of rotational error and insertion pitch are also enabled for highly accurate

positioning (XY, θ and W), offering higher insertion rate.


Power supply Rated voltage 3-phase 200 / 220 / 380 / 400 / 420 /
480 V selectable
Frequency 50 / 60Hz
Rated capacity Approx. 4kVA
Air supply Service air pressure 0.5 MPa
Air consumption Approx. 150 L/min. (A.N.R)
Note: Quick Coupler attached (SMC KK13P-03M, KK13S-03F).
Dimensions NM-EJA3A W4070 × D1910 × H1610 mm
(Not including signal tower)
NM-EJA2A W2810 × D1910 × H1610 mm
(Not including signal tower)
Mass NM-EJA3A Approx. 2,520 kg (main body only)
NM-EJA2A Approx. 1,750 kg (main body only)
Environmental requirements Ambient temperature 20°C ± 10°C
Humidity 25 ~ 75%RH (with no condensation)
Height above sea level 1,000 m or below
Transport and storage Ambient temperature -20 ~ 60°C
Humidity 75%RH or less (with no condensation)
Operating controls Interactive operation via color LCD touch screen
(Front and Rear: Standard equipment)
English/Japanese/Chinese selectable with a single button
Recognition screen (displays the recognized board image
on a superimposed window)
Hierarchical menu (Operator/Engineer)
I /O functions 3.5-inch FDD and SDD (standard equipment)
Communication RS-232C
Coating color Standard color White: W-13 (G50)
Insertion tact time Max. tact time: 0.12 s/point
Max. tact time conditions by component type and insertion direction
Applicable
component
Insertion
direction

Axial lead

component

Jumper wire
X (0°) 0.15 s/point 0.12 s/point
Y (90°) 0.12 s/point 0.15 s/point
-X (180°) 0.15 s/point -
-Y (270°) 0.24 s/point -
Other conditions for max. tact time (0.12 s/point)
X-Y table movement
Within 35 mm for X and 39.5 mm for Y (When interlock 2 is selected)
(However, within 30 mm for X and 34 mm for Y when there are
components above 3 mm high on the PCB. (When interlock 1 is
selected))
Feeder movement
None
(When the feeder moves by 1 pitch, the tact time will be 0.14 s/point.)
Pitch changeover 5.3 mm within the tact time (0.12 s/point)
Applicable components Taped axial lead components
(carbon resistor, cylindrical ceramic capacitor, solid resistor, diode and
taped jumper wire)
Jumper wire (optional)
Refer to `Insertion Component Specifications` in this section for
component dimensions.
Component packaging Flat pack
PCB replacement time Approx. 2 s (Ambient temperature: 20°C)
Applicable PCB Dimensions
Min. 50 × 50 mm to Max. 508 × 381 mm
Width-to-length ratio: Width should be equal to or less than length.
Consult us for boards having width longer than length.
Allowable insertion area
Min. 50 × 40 mm to Max. 508 × 371 mm
Thickness
1.6 ± 0.15 mm (for standard specification)
*1 Although boards of thicknesses from 0.6 mm (min.) to 2.0 mm (max.)
are applicable, changes to the transfer rail (option) are required
if outside the above standard range.
*2 Even if the board thickness is within the above range, clinched
angle of the inserted lead or lead length may vary, or board
transfer error may occur depending on the shapes of board or
insertion holes. So it is recommended to perform an advance
evaluation.
Mass
Max. 1 kg per board including inserted components.
Flow direction
Right to left (Standard) or Left to right (option)
Board positioning method
Pin positioning (Standard, without positioning in the Y direction),
Edge positioning (Option, with positioning in the Y direction)
* Contact us for the board positioning in the Y direction.
Insertion pitch 5 ~ 26 mm (can be set in 0.01 mm increments)
(Jumper wire: 5 to 26 mm (Option))
Insertion direction 4 directions (X, Y, -X and -Y)
Anvil Cutting & Clinch type system (Piezoelectric detection system
No. of component inputs NM-EJA3A
1. Taping width: 26 mm
120 inputs (60 + 60) + drum type jumper wire (Option)
2. Taping width 52mm (Pack width Max. 80)
120 inputs (60 + 60) + drum type jumper wire (Option)
3. Mixed loading of 26 mm and 52 mm tapes is available. NM-EJA2A
1. Taping width 26 mm
60 inputs + drum type jumper wire (Option)
2. Taping width 52 mm (Pack width Max. 80) 60 inputs + drum type jumper wire (Option)
3. Mixed loading of 26 mm and 52 mm tapes is available.
Insertion height Insertion height programmable according to the component diameter
and lead diameter.
Clinching angle 15°to 30° inner clinching
Clinching length

1.5 ± 0.3 mm (Reference size: 1.5 mm)*

AV131 1

*The above numerical range indicates the variation which arises due to
differences in the diameter or material of inserted component leads and in the diameter of holes of PCBs.
*When changing the clinching length (changing reference size), the anvil unit parts need to be replaced. (Individually supported)
=REMARKS=
1. A clinch mark will be left after cutting or clinching.
The shape of clinch mark varies with the lead diameter or material of the inserted component.

2. Clinched component will be tilted a maximum of ±10° in the

horizontal direction due to the hole diameter of PCB or accuracy of

hole position.

AV131 2

Av131

Shenzhen Keith Electronic Equipment Co., Ltd." located in Baoan District, Shenzhen. It is a supplier of AI and SMT equipment, spare parts, consumables and auxiliary consumption materials in China. Over the years, we have provided advanced equipment and parts for our customers to ensure high-quality service. And for exporting market, we are planing to developing Europe, North America, South America, Southeast Asia,India and where need SMT equipment spare parts.
Business philosophy: cooperation, win-win, innovation, mutual assistance
We have been adhering to the brand management concept of "focusing on product quality and customer needs", through the implementation of open innovation, excellent operation management, human resources development and other strategies, to comprehensively construct the core competitiveness of the company, create customer and social values, and win the unanimous praise of the vast number of customers and society.
Main products:
Panasonic Insertion Machine, Panasonic Insertion Machine Parts, Panasonic Placement Machine, Panasonic Placement Machine Parts, Panasonic Feeder & Feeder Parts, Feeder Trolley, SMT Cutter etc. To learn more about our products, please contact us through the following email address, look forward to your cooperation!

Shenzhen Keith Electronic Equipment Co., Ltd.

 

Shenzhen Keith Electronic Equipment Co., Ltd." located in Baoan District, Shenzhen. It is a supplier of AI and SMT equipment, spare parts, consumables and auxiliary consumption materials in China. Over the years, we have provided advanced equipment and parts for our customers to ensure high-quality service. And for exporting market, we are planing to developing Europe, North America, South America, Southeast Asia, India and where need SMT equipment spare parts.

Business philosophy: cooperation, win-win, innovation, mutual assistance

We have been adhering to the brand management concept of "focusing on product quality and customer needs", through the implementation of open innovation, excellent operation management, human resources development and other strategies, to comprehensively construct the core competitiveness of the company, create customer and social values, and win the unanimous praise of the vast number of customers and society.

Main products:

Panasonic Insertion Machine, Panasonic Insertion Machine Parts, Panasonic Placement Machine, Panasonic Placement Machine Parts, Panasonic Feeder & Feeder Parts, Feeder Trolley, SMT Squeegee etc. To learn more about our products, please contact us through the following email address, look forward to your cooperation!.

Email :nicolas@aismtks.com

Company Info
  • Company Name: Shenzhen Keith Electronic Equipment Co., Ltd.
  • Representative: Du Hanlun
  • Product/Service: Panasonic Insertion Machine , Panasonic Insertion Machice Parts , Feeder Trolley & Parts , Panasonic Placement Machine , SMT Squeegee , Panasonic Nozzle
  • Capital (Million US $): 300,0000
  • Year Established: 2019
  • Total Annual Sales Volume (Million US $): US$2.5 Million - US$5 Million
  • Export Percentage: 41% - 50%
  • Total Annual Purchase Volume (Million US $): US$1 Million - US$2.5 Million
  • Contact Person: Mr. Nicolas
  • Tel: 86-0755-23284593
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